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To maintain proper service life and high performance, fall
protection products – anchorage connectors, body wear and
connecting devices – must be inspected regularly!
Harness and Body
Harness (and Body Belt) Inspection
To inspect your harness or body belt, perform the following procedures.
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1) Webbing
Grasp the webbing with your hands 6 inches (152mm) to 8 inches (203mm) apart. Bend the webbing in an inverted “U” as shown. The surface tension resulting makes damaged fibers or cuts easier to detect. Follow this procedure the entire length of the webbing, inspecting both sides of each strap. Look for frayed edges, broken fibers, pulled stitches, cuts, burns and chemical damage. |
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2) D-Rings/Back Pads
Check D-rings for distortion, cracks, breaks, and rough or sharp edges. The D-ring should pivot freely. D-ring back pads should also be inspected for damage. |
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3) Attachment of Buckles
Inspect for any unusual wear, frayed or cut fibers, or broken stitching of the buckle or D-ring attachments. |
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4) Tongue/Grommets
The tongue receives heavy wear from repeated buckling and unbuckling. Inspect for loose, distorted or broken grommets. Webbing should not have additional punched holes. |
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5) Tongue Buckles
Buckle tongues should be free of distortion in shape and motion. They should overlap the buckle frame and move freely back and forth in their socket. Roller should turn freely on frame. Check for distortion or sharp edges. |
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6) Friction and Mating Buckles
Inspect the buckle for distortion. The outer bars and center bars must be straight. Pay special attention to corners and attachment points at the center bar. |
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7) Quick-Connect Buckles
Inspect the buckle for distortion. The outer bars and center bars must be straight. Make sure dual-tab release mechanism is free of debris and engages properly. |
Lanyard
Lanyard Inspection
When inspecting lanyards, begin at one end and work to
the opposite end, slowly rotating the lanyard so that the
entire circumference is checked. Additionally, follow the
procedures below.
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1) Hardware
A) Snaps: Inspect closely for hook and eye distortions, cracks, corrosion, or pitted surfaces. The keeper (latch) should seat into the nose without binding and should not be distorted or obstructed. The keeper spring should exert sufficient force to firmly close the keeper. Keeper locks must prevent the keeper from opening when the keeper closes. |
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B) Thimbles: The thimble must be firmly seated in the eye of the splice, and the splice should have no loose or cut strands. The edges of the thimble must be free of sharp edges, distortion, or cracks. |
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2) Wire Rope Lanyard
While
rotating the wire rope lanyard, watch for
cuts, frayed areas, or unusual wearing
patterns on the wire. Broken strands will
separate from the body of the lanyard. |
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3) Web Lanyard
While bending
webbing over a pipe or mandrel, observe
each side of the webbed lanyard. This
will reveal any cuts or breaks. Swelling,
discoloration, cracks and charring are
obvious signs of chemical or heat damage.
Observe closely for any breaks in stitching. |
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4) Rope Lanyard
Rotate the rope
lanyard while inspecting from end-to-end
for any fuzzy, worn, broken or cut fibers.
Weakened areas from extreme loads will
appear as a noticeable change in original
diameter. The rope diameter should be
uniform throughout, following a short
break-in period. |
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5) Shock Absorber Pack
The outer portion of the pack should be
examined for burn holes and tears.
Stitching on areas where the pack is
sewn to D-rings, belts or lanyards
should be examined for loose strands,
rips and deterioration. |
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6) Shock-Absorbing Lanyard
Shock-absorbing lanyards should be
examined as a web lanyard (described in
item 3 above). However, also look for the
warning flag or signs of deployment. If
the flag has been activated, remove this
shock-absorbing lanyard from service. |
Self-Retracting Lifeline
Self-Retracting Lifeline Inspection
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1) Check Housing
Before every
use, inspect the unit’s housing for loose
fasteners and bent, cracked, distorted,
worn, malfunctioning or damaged parts.
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2) Lifeline
Test the lifeline
retraction and tension by pulling out
several feet of the lifeline and allow it
to retract back into the unit. Always
maintain a light tension on the lifeline as
it retracts.
The lifeline should pull out
freely and retract all the way back into
the unit. Do not use the unit if the lifeline
does not retract.
The lifeline must be checked regularly for
signs of damage. Inspect for cuts, burns,
corrosion, kinks, frays or worn areas.
Inspect any sewing (web lifelines) for
loose, broken or damaged stitching.
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3) Braking Mechanism
The
braking mechanism must be tested by
grasping the lifeline above the impact
indicator and applying a sharp steady pull
downward which will engage the brakes.
There should be no slippage of the
lifeline while the brakes are engaged,
once tension is released, the brakes will
disengage and the unit will return to the
retractable mode. Do not use the unit if
the brakes do not engage.
Check the hardware as directed in 1A under Lanyard Inspection. The snap hook load indicator is
located in the swivel of the snap hook.
The swivel eye will elongate and expose
a red area when subjected to fall
arresting forces. Do not use the unit if the
load impact indicator has been activated.
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Cleaning
Cleaning
Basic care of all safety equipment will prolong the durable
life of the unit and will contribute toward the performance
of its vital safety function. Proper storage and maintenance
after use are as important as cleansing the equipment of dirt,
corrosives or contaminants. Storage areas should be clean,
dry and free of exposure to fumes or corrosive elements.
1) Nylon or Polyester
Remove all surface dirt
with a sponge dampened in plain water. Squeeze the
sponge dry. Dip the sponge in a mild solution of water and commercial
soap or detergent. Work up a thick lather with
a vigorous back and forth motion; then wipe with a clean cloth.
Hang freely to dry, but away from excessive heat. |
2) Housing
Periodically clean the unit using a damp cloth
and mild detergent. Towel dry. |
3) Drying
Equipment should dry thoroughly without close
exposure to heat, steam or long periods of sunlight. |
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